Bontrager SPEED LIMIT ROAD BRAKESETS Manuel du propriétaire Page 1

Naviguer en ligne ou télécharger Manuel du propriétaire pour Bicyclettes Bontrager SPEED LIMIT ROAD BRAKESETS. Bontrager SPEED LIMIT ROAD BRAKESETS Owner`s manual Manuel d'utilisatio

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Service Information
Speed Concept 2011
The Trek Speed Concept bike is the fastest frameset we have ever made. To accomplish
this, we have used shaped tubes, hidden front and rear brakes, and very thin-walled carbon
tubes. Because of these unique features, the Speed Concept bike requires different or
additional assembly and adjustment techniques. Some of the tasks may have been done by
the factory. We include the instructions for these steps here for later reference when you
need to perform service on this bike.
We have also provided general maintenance information:
Carbon ber care
Headset bearing installation
Bottom bracket bearing installation for a variety of bottom bracket types
Note: Instructions for Shimano’s electronic Di2 are in a separate document. See your dealer.
These instructions are written for an experienced mechanic. If you need further information,
refer to your bicycle owner’s manual, the instructions in a bicycle mechanic’s handbook, or
consult your dealer.
Please save these instructions for future reference. Also check www.trekbikes.com for
updates.
Note about performing mechanical work on bicycles:
Many people think of bicycles as simple machines, almost toys. However, modern bicycles
use high-tech materials and designs that rely on correct maintenance and precision
workmanship. If any part on the bicycle is worn, corroded, rusted, loose, or damaged in
any other way, replace the part. If you do not have the correct tools or experience, do not
perform the tasks in this manual; take your bicycle to your dealer for service.
In some cases we provide several methods of checking the tightness or connection of parts.
The most preferable of these is always the one with the most precision. In other words,
correct mechanical work requires that all bolts be tightened with a torque wrench.
Incorrect mechanical work on your bicycle could lead to damage or premature breakage of a
part, which could cause you to fall and lead to serious injury or death.
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Résumé du contenu

Page 1 - Service Information

Service InformationSpeed Concept 2011The Trek Speed Concept bike is the fastest frameset we have ever made. To accomplish this, we have used shaped tu

Page 2 - Table of Contents

8 TREK SERVICE INFORMATION 24 May 2010Aerobar AssemblyThis section explains how to assemble the aerobar: the extensions, armrests, shift levers,

Page 3

9 TREK SERVICE INFORMATION 24 May 2010Insert the extension tube clamp pinch bolts (F) and tighten. 5. Slide an arm rest bracket (E) onto the exte

Page 4 - Speed Concept

10 TREK SERVICE INFORMATION 24 May 2010Aerobar InstallationAfter the housing is in the frame and you have assembled the aerobar, you can complete

Page 5 - Sizing the Bike

11 TREK SERVICE INFORMATION 24 May 2010Derailleur Cables At this point in the assembly, the cables should be in the housing that runs through the

Page 6 - Seatpost

12 TREK SERVICE INFORMATION 24 May 2010Front BrakeThe front brake on the Speed Concept bike (Figure 1) is hidden from the wind and from your eyes.

Page 7 - Using a Repair Stand

13 TREK SERVICE INFORMATION 24 May 2010Front Brake (cont.)Measure the housing at the lever, then cut to length (Figure 5).3. Slide the cable throu

Page 8 - Headset Bearings and Fork

14 TREK SERVICE INFORMATION 24 May 2010Rear BrakeThe rear brake (Figure 1) on the Speed Concept bike use a wedge/roller actuation (Figure 2), so

Page 9 - Cable Housings

15 TREK SERVICE INFORMATION 24 May 2010Rear brake (cont.)Remove the wedge from the rollers, move the wedge up the cable about 1 mm, and 5. tighten

Page 10 - Aerobar Assembly

16 TREK SERVICE INFORMATION 24 May 2010DuoTrap Computer SensorThe 2011 Speed Concept frame includes a special pocket on the left chainstay for ins

Page 11 - To install the brake levers

17 TREK SERVICE INFORMATION 24 May 2010Draft Storage BoxThe 2011 Speed Concept frame can be equipped with an optional storage box (Figure 1) which

Page 12 - Aerobar Installation

ii TREK SERVICE INFORMATION 24 May 2010Table of ContentsWorking with Carbon Fiber Parts ...

Page 13 - Derailleur Cables

18 TREK SERVICE INFORMATION 24 May 2010CranksetThe Speed Concept uses the same bearing system as a Madone; there are no parts that thread into the

Page 14 - Front Brake

19 TREK SERVICE INFORMATION 24 May 2010Pressing bearingsThe bearing t is tighter in the Speed Concept than in early Madone models. If the beari

Page 15 - Rubber Cork

20 TREK SERVICE INFORMATION 24 May 2010SRAM GXPThese instructions explain how to install a SRAM/TruVativ/Bontrager GXP crankset (Figure 1) in a ne

Page 16 - Rear Brake

21 TREK SERVICE INFORMATION 24 May 2010To install the bearingsApply a liberal coat of grease to the contact surfaces of one bearing and the drive

Page 17

22 TREK SERVICE INFORMATION 24 May 2010To install the non-drive side crankarmApply a light coat of grease to the inside of the metal bearing seal.

Page 18 - DuoTrap Computer Sensor

23 TREK SERVICE INFORMATION 24 May 2010Shimano HollowTechThese instructions explain how to install a Shimano HollowTech (Figure 1) in a new Speed

Page 19 - Draft Storage Box

24 TREK SERVICE INFORMATION 24 May 2010To install the bearingsApply a liberal coat of grease to the contact surfaces of one bearing and the drive

Page 20 - Crankset

25 TREK SERVICE INFORMATION 24 May 2010To install the drive-side crankarmWhen handling the seals, avoid bending them. A bent seal will rub on the

Page 21 - Pressing bearings

26 TREK SERVICE INFORMATION 24 May 2010To install the non-drive side crankarmApply a light coat of grease to the inside of the other bearing seal.

Page 22 - SRAM GXP

27 TREK SERVICE INFORMATION 24 May 2010Campagnolo UltraTorqueThe Speed Concept uses a special bearing system that has no parts that thread into th

Page 23 - To install the bearings

1 TREK SERVICE INFORMATION 24 May 2010Working with Carbon Fiber PartsCarbon ber parts are different from metal parts, so they require different

Page 24 - Inspecting the bottom bracket

28 TREK SERVICE INFORMATION 24 May 2010To install the seal seatsClean all surfaces to be bonded (bottom bracket shell, seal seats) with alcohol wi

Page 25 - Shimano HollowTech

29 TREK SERVICE INFORMATION 24 May 2010Figure 9. Tightening the axle boltFigure 8. Inserting the non-drive side axledrive side seal seat (Figure 6

Page 26

30 TREK SERVICE INFORMATION 24 May 2010FSA MegaExo ALThese instructions and parts are for the aluminum FSA cranks only. The current “B” kit will n

Page 27 - Figure 6. Greasing the axle

31 TREK SERVICE INFORMATION 24 May 2010To install the bearingsApply a liberal coat of grease to the contact surfaces of one bearing and the drive

Page 28

32 TREK SERVICE INFORMATION 24 May 2010To install the non-drive side crankarmAlign the non-drive crank arm with the groove on the axle and slide t

Page 29 - Campagnolo UltraTorque

33 TREK SERVICE INFORMATION 24 May 2010Crankset TroubleshootingThis section describes problems that occasionally occur, and possible solutions. If

Page 30 - To install the seal seats

34 TREK SERVICE INFORMATION 24 May 2010Crank is rubbing or there is excessive dragIf you notice that the crank arms rotate poorly, there are sever

Page 31

2 TREK SERVICE INFORMATION 24 May 2010Custom Components of the Speed ConceptThe Speed Concept design incorporates a number of special parts with

Page 32 - FSA MegaExo AL

3 TREK SERVICE INFORMATION 24 May 2010Preparing and tightening fastenersFor each threaded fastener, apply a light coat of grease to the threads a

Page 33

4 TREK SERVICE INFORMATION 24 May 2010Seatpost The Speed Concept seatpost has an aerodynamic shape (Figure 1), so cannot be turned or reversed in

Page 34

5 TREK SERVICE INFORMATION 24 May 2010Using a Repair StandUse special care when putting the new Speed Concept frame in a workstand. The only acce

Page 35 - Crankset Troubleshooting

6 TREK SERVICE INFORMATION 24 May 2010Headset Bearings and ForkThis section explains how to install the integrated fork on the Speed Concept bike

Page 36

7 TREK SERVICE INFORMATION 24 May 2010Cable HousingsIf the housings are already in place, go to the next section. If you are assembling a new bik

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